What is the difference between LED and LCD display?

Although there are big differences between LCD and LED displays, there are a lot of confusion in the market which shouldn’t happen. Part of the confusion comes from the manufacturers. We will clarify as below.

LCD Displays vs LED Displays

LCD stands for “liquid crystal display”. LCD can’t emit light itself; it has to use a backlight. In the old days, manufacturers used to use CCFL (cold cathode fluorescent lamps) as backlight, which is bulky and not environment friendly. Then, with the development of LED (light emitting diode ) technology, more and more backlights use LEDs. The manufacturers name them as LED monitors or TV which makes the consumers think they are buying LED displays. But technically, both LED and LCD TVs are liquid crystal displays. The basic technology is the same in that both television types have two layers of polarized glass through which the liquid crystals both block and pass light. So really, LED TVs are a subset of LCD TVs.

Quantum Dot Displays

Quantum-dot TVs are also widely discussed for recent years. It is basically a new type of LED-backlit LCD TV. The image is created just like it is on an LCD screen, but quantum-dot technology enhances the color.

For normal LCD displays, when you light up the display, all the LEDs light up even for unwanted area (for example, some areas need black). Whatever perfect the LCD display made, there is still small percentage of light transmitting through the LCD display which makes it difficult to make the super black background. The contrast decreases.
Quantum-dot TV can have full-array backlit quantum-dot sets with local-dimming technology (good for image uniformity and deeper blacks). There can be edge-lit quantum-dot sets with no local dimming (thinner, but you may see light banding and grayer blacks).

Photo-emissive quantum dot particles are used in RGB filters, replacing traditional colored photoresists with a QD layer. The quantum dots are excited by the blue light from the display panel to emit pure basic colors, which reduces light losses and color crosstalk in RGB filters, improving display brightness and color gamut. Although this technology is primarily used in LED-backlit LCDs, it is applicable to other display technologies which use color filters, such as blue/UV AMOLED(Active Matrix Organic Light Emitting Diodes)/QNED(Quantum nano-emitting diode)/Micro LED display panels. LED-backlit LCDs are the main application of quantum dots, where they are used to offer an alternative to very expensive OLED displays.

Micro LEDs and Mini LEDs

Micro LED is true LED display without hiding at the backside of the LCD display as backlight. It is an emerging flat-panel display technology. Micro LED displays consist of arrays of microscopic LEDs forming the individual pixel elements. When compared with widespread LCD technology, micro-LED displays offer better contrast, response times, and energy efficiency.

Micro LEDs can be used at small, low-energy devices such as AR glasses, VR headsets, smartwatches and smartphones. Micro LED offers greatly reduced energy requirements when compared to conventional LCD systems while has very high contrast ratio. The inorganic nature of micro-LEDs gives them a long lifetime of more than 100,000 hours.

As of 2020, micro LED displays have not been mass-produced, though Sony, Samsung and Konka sell microLED video walls and Luumii mass produces microLED lighting. LG, Tianma, PlayNitride, TCL/CSoT, Jasper Display, Jade Bird Display, Plessey Semiconductors Ltd, and Ostendo Technologies, Inc. have demonstrated prototypes. Sony and Freedeo already sells microLED displays as a replacement for conventional cinema screens. BOE, Epistar and Leyard have plans for microLED mass production. MicroLED can be made flexible and transparent, just like OLEDs.
There are some confusions between mini-LED used in LCD backlight as Quantum dot displays. To our understanding, mini-LED is just bigger size of micro LED which can be used for larger size of cinema screen, advertisement walls, high end home cinema etc. When discussing Mini-LED and Micro-LED, a very common feature to distinguish the two is the LED size. Both Mini-LED and Micro-LED are based on inorganic LEDs. As the names indicate, Mini-LEDs are considered as LEDs in the millimeter range while Micro-LEDs are in the micrometer range. However, in reality, the distinction is not so strict, and the definition may vary from person to person. But it is commonly accepted that micro-LEDs are under 100 µm size, and even under 50 µm, while mini-LEDs are much larger.

When applied in the display industry, size is just one factor when people are talking about Mini-LED and Micro-LED displays. Another feature is the LED thickness and substrate. Mini-LEDs usually have a large thickness of over 100 µm, largely due to the existence of LED substrates. While Micro-LEDs are usually substrate less and therefore the finished LEDs are extremely thin.
A third feature that is used to distinguish the two is the mass transfer techniques that are utilized to handle the LEDs. Mini-LEDs usually adopt conventional pick and place techniques including surface mounting technology. Every time the number of LEDs that can be transferred is limited. For Micro-LEDs, usually millions of LEDs need to be transferred when a heterogenous target substrate is used, therefore the number of LEDs to be transferred at a time is significantly larger, and thus disruptive mass transfer technique should be considered.

It is exciting to see all the kinds of display technologies which make our world colorful. We definitely believe that LCD and/or LED displays will pay very important roles in the future metaverse.
If you have any questions about Orient Display displays and touch panels. Please feel free to contact: Sales Inquiries, Customer Service or Technical Support.

Pros and Cons of Resistive Touchscreens

A resistive touch screen is made of a glass substrate as the bottom layer and a film substrate (normally, clear poly-carbonate or PET) as the top layer, each coated with a transparent conductive layer (ITO: Indium Tin Oxide), separated by spacer dots to make a small air gap. The two conducting layers of material (ITO) face each other. When a user touches the part of the screen with finger or a stylus, the conductive ITO thin layers contacted. It changes the resistance. The RTP controller detects the change and calculate the touch position. The point of contact is detected by this change in voltage.

Pros of Resistive Touchscreen

One of the main reasons why resistive touch panels still exist is its simple manufacturing process and low production cost. The MOQ (Minimum Order Quantity) and NRE (Non-Recurring Expense) are low. The driving is simple and low cost. The power consumption is low too. Resistive touch panel also immune to EMI well. Although it can’t use cover lens at the surface, the overlay can make it flexible for designs.

Resistive touchscreens offer an unparalleled level of durability. Manufacturing companies, restaurants and retailers often prefer them over other types of touchscreens for this very reason. With their durable construction, resistive touchscreens can withstand moisture and stress without succumbing to damage.

You can control a resistive touchscreen using a stylus or while wearing gloves. Most capacitive touchscreens only register commands performed with a bare finger (or a special capacitive stylus). If you use a stylus or a gloved finger to tap the interface, the capacitive touchscreen won’t respond to your command. Resistive touchscreens register and respond to all forms of input, though. You can control them with a bare finger, a gloved finger, a stylus or pretty much any other object.

Cons of Resistive Touchscreen

The biggest advantages for resistive touch panel are its touch experience and clarity. It can only be used for single touch, no gestures or multi-touch. False touches can be generated if using two or more fingers to touch it.

Resistive touch panel’s transparency is relatively low. In order to prevent Newton rings or fingerprint mark, sometimes AG(anti-glare) film has to be used to make it look more smoky. Optical bonding can’t be used for RTP. The surface of resistive touch panel is soft and easily get scratched.

There are still a few potential cons associated with resistive touchscreens. When compared to capacitive touchscreens, resistive touchscreens aren’t as sensitive. They are still responsive, but you’ll have to tap or press the interface with greater force for a resistive touchscreen to recognize your input.

Resistive touchscreens usually offer lower display resolutions than capacitive touchscreens. Granted, not all applications require a high-resolution display. If a touchscreen is used as a point-of-sale (POS) system in a retail environment, for example, resolution shouldn’t be a concern.

If you have any questions about Orient Display capacitive touch panels. Please feel free to contact: Sales Inquiries, Customer Service or Technical Support.

Pros and Cons of Capacitive Touchscreens

Capacitive Touch Screen (PCAP)

Projected capacitive touchscreen contains X and Y electrodes with insulation layer between them. The transparent electrodes are normally made into diamond pattern with ITO and with metal bridge.

Human body is conductive because it contains water. Projected capacitive technology makes use of conductivity of human body. When a bare finger touches the sensor with the pattern of X and Y electrodes, a capacitance coupling happens between the human finger and the electrodes which makes change of the electrostatic capacitance between the X and Y electrodes. The touchscreen controller detects the electrostatic field change and the location.

Pros of Capacitive Touchscreen (CTP)

  • Looks sharper and brighter

    Capacitive Touch Screen uses glass substrate which has high transparency compared with plastic film used by resistive touch panels. Plus, optical bonding and glass surface treatment which make CTP good picture quality and contrast.
  • Better Human Machine Experience

    Because capacitive touchscreens register touch via the human body’s electrical current, they require less operating pressure than resistive touch panel glass. It supports touch gestures and multi-touch which makes it much better user experience of touch.
  • Incredible durability

    Because the cover glass is used in front which can be extremely high hardness (>9H), it is extremely durable for touch which can exceed 10 million touches. It also prevents from scratches and easy to clean which makes it prevailing resistive touch panels.
  • Size and Appearance

    Capacitive touchscreen can be made for very large size (100 inches) and the cover lens can be decorated with different colors, shapes, holes to provide users flexible designs.

Cons of Capacitive Touchscreen (CTP)

  • Cost

    Capacitive Touchscreen manufacturing process is relatively more expensive and the cost can be high.
  • Immunity to Objects/Contaminants on Screen

    Capacitive Touchscreen needs special design and uses special controllers to make it used in special applications, such as using glove to touch, or with water, salt water environment. The cost can be even higher.
  • Damage

    The cover lens can crack. In order to prevent glass debris to fly, a film or optical bonding is needed in the manufacturing process to make the price even higher.
  • Interferes

    Capacitive Touchscreen is easily to be affected by ESD or EMI, special designs have to be considered in the design which can drive the price higher. Special calibration has to be carried out with the help of the controller manufacturer.
  • Power and wake up

    The power used in capacitive Touchscreen can be higher than resistive touch panel. Sometimes, a hot button has to be designed to wake up the touch function.

If you have any questions about Orient Display capacitive touch panels. Please feel free to contact: Sales Inquiries, Customer Service or Technical Support.

How to fix LCD display problems?

Why do LCD displays fail?

Liquid crystal displays (LCDs) are the most widely used display technology. Their applications cover TV, mobile phone, appliances, automotive, smart home, industrial meters, consumer electronics, POS, marine, aerospace, military etc. LCD failure can occur for several reasons.

  • Effect of environmental conditions on the LCD assembly. Environmental conditions include both the effects of temperature and humidity, and cyclic loading.
  • Effects of handling conditions on the LCD. Handling can include bending, repetitive shock, and drop loading conditions.
  • Effect of manufacturing process. With the development of LCD for more than 40 years and the modern manufacturing equipment, this kind if defects are getting rear.

Common failures seen in LCDs are a decrease in screen contrast, non-functioning pixels or the whole display, and broken glass. Different kinds of failure need to have different kinds of repair methods or make the decision not worthwhile to repair.

LCD Failures and Repair

  • Broken glass

    If you accidently drop the LCD and you find it broken on the surface but the display still works. You might just break the touch panel; you can find a repair house or find a youtube video to replace the touch panel. If you find the display not showing, especially you find the fluid leaking out. You need to reply the whole display modules.

  • Dim LCD display

    LCD can’t emit light itself. It uses backlight. Normally, the backlight is not fully driven, you can increase the LED backlight to make a dim LCD display brighter. But if you LCD display has been used for a long time, it is possible that the LED backlight has to be the end of life (not brightness enough) if you turn on 100% backlight brightness. In that case, you have to find a way to change the backlight. For some display, it is an easy job but it can be difficult for other displays depending on the manufacturing process.

  • Image sticking (Ghosting)

    Sometimes, you will find the previous image still appearing at the background even if you change to another image. It is also called burn in. This kind of failure doesn’t need to repair by professionals. You can simply shut off the display overnight, this kind of problem will go away. Please do remember that displaying a static image for a long time should be avoided.
    Display including backlight completely dead

    With the modern manufacturing process and design, this kind of failure rarely happens. Normally, it is caused by no power. Please check if the battery dead or adapter (power supply) failure or even check if you have plug in firmly or with the wrong power supply. 99% the display will be back on.

  • LCD has white screen

    If a LCD has a white screen which means the backlight is good. Simply check your signal input sources which are the most causes. It can also be caused by the display totally damaged by ESD or excess heat, shock which make the LCD controller broken or the connection failure which has to be repaired by professionals.

  • Blur Images

    As the LCD images are made of RGB pixels, the screen shouldn’t be blur like old CRT displays. If you do see blur images, they might be caused by two reasons. 1) LCD has certain response time, if you are playing games or watch fast action movies, some old LCD displays can have image delays. 2) The surface of the LCD is made of a layer of plastic film with maximum hardness of 3H. If you clean the surface often or use the wrong detergent or solvent which cause the surface damage. The LCD need to be changed with professionals.

If you have any questions about Orient Display displays and touch panels. Please feel free to contact: Sales Inquiries, Customer Service or Technical Support.

Types of TFT LCD Technology

TFT (Thin Film Transistor) LCD (Liquid Crystal Display) dominates the world flat panel display market now. Thanks for its low cost, sharp colors, acceptable view angles, low power consumption, manufacturing friendly design, slim physical structure etc., it has driven CRT(Cathode-Ray Tube) VFD ( Vacuum Fluorescent Display) out of market, squeezed LED (Light Emitting Diode) displays only to large size display area. TFT LCD displays find wide applications in TV, computer monitors, medical, appliance, automotive, kiosk, POS terminals, low end mobile phones, marine, aerospace, industrial meters, smart homes, handheld devices, video game systems, projectors, consumer electronic products, advertisement etc. For more information about TFT displays, please visit our knowledge base.

What we are talking about TFT LCD, it is a LCD that uses TFT technology to improve image qualities such as addressability and contrast. A TFT LCD is an active matrix LCD, in contrast to passive matrix LCDs or simple, direct-driven LCDs with a few segments without TFT in each pixel.

There are many types of TFT LCD Technology. Different TFT LCD technology has different characters and applications.

TN (Twisted Nematic) Type

The TN type TFT LCD display is one of the oldest and lowest cost type of LCD display technology. TN TFT LCD displays have the advantages of fast response times, but its main advantages are poor color reproduction and narrow viewing angles. Colors will shift with the viewing angle. To make things worse, it has a viewing angle with gray scale inversion issue. Scientist and engineers took great effort trying to resolve the main genetic issues. Now, TN displays can look significantly better than older TN displays from decades earlier, but overall TN TFT LCD display has inferior viewing angles and poor color in comparison to other TFT LCD technologies.

IPS (In-plane switching) Type

IPS TFT LCD display was developed by Hitachi Ltd. in 1996 to improve on the poor viewing angle and the poor color reproduction of TN panels. Its name comes from its in-cell twist/switch difference compared with TN LCD panels. The liquid crystal molecules move parallel to the panel plane instead of perpendicular to it. This change reduces the amount of light scattering in the matrix, which gives IPS its characteristic of much improved wide viewing angles and color reproduction. But IPS TFT display has the disadvantages of lower panel transmission rate and higher production cost compared with TN type TFT displays, but these flaws can’t prevent it to be used in high end display applications which need superior color, contrast, viewing angle and crispy images.

MVA (Multi-Domain Vertical Alignment) Type

Fujitsu invented Multi-domain Vertical Alignment (MVA) technology.

The mono-domain VA technology is widely used for monochrome LCD displays to provide pure black background and better contrast, its uniformly alignment of the liquid crystal molecules makes the brightness changing with the viewing angle.
MVA solves this problem by causing the liquid crystal molecules to have more than one direction on a single pixel. This is done by dividing the pixel into two or four regions – called domains – and by using protrusions on the glass surfaces to pretilt the liquid crystal molecules in the different directions. In this way, the brightness of the LCD display can be made to appear uniform over a wide range of viewing angles.

MVA is still used in some applications but it is gradually replaced by IPS TFT LCD Display.

AFFS (Advanced Fringe Field Switching) Type

This is an LCD technology derived from the IPS by Boe-Hydis of Korea. Known as fringe field switching (FFS) until 2003, advanced fringe field switching is a technology similar to IPS offering superior performance and color gamut with high luminosity. Color shift and deviation caused by light leakage is corrected by optimizing the white gamut, which also enhances white/grey reproduction. AFFS is developed by Hydis Technologies Co., Ltd, Korea (formally Hyundai Electronics, LCD Task Force).

In 2004, Hydis Technologies Co., Ltd licensed its AFFS patent to Japan’s Hitachi Displays. Hitachi is using AFFS to manufacture high end panels in their product line. In 2006, Hydis also licensed its AFFS to Sanyo Epson Imaging Devices Corporation. (Reference)

The AFFS is similar to the IPS in concept; both align the crystal molecules in a parallel-to-substrate manner, improving viewing angles. However, the AFFS is more advanced and can better optimize power consumption. Most notably, AFFS has high transmittance, meaning that less of the light energy is absorbed within the liquid crystal layer and more is transmitted towards the surface. IPS TFT LCDs typically have lower transmittances, hence the need for the brighter backlight. This transmittance difference is rooted in the AFFS’s compact, maximized active cell space beneath each pixel.

AFFS has been used in high end LCD applications, like high end cell.phone because of its superb contrast, brightness and color stability.

If you have any questions about Orient Display technologies and products, feel free to contact our engineers for details.

 

Reference:

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How to choose a TFT LCD Display Module?

TFT (Thin Film Transistor) LCD (Liquid Crystal Display) dominates the world flat panel display market now. Thanks for its low cost, sharp colors, acceptable view angles, low power consumption, manufacturing friendly design, slim physical structure etc., it has driven CRT(Cathode-Ray Tube) VFD ( Vacuum Fluorescent Display) out of market, squeezed LED (Light Emitting Diode) displays only to large size display area. TFT LCD displays find wide applications in TV, computer monitors, medical, appliance, automotive, kiosk, POS terminals, low end mobile phones, marine, aerospace, industrial meters, smart homes, handheld devices, video game systems, projectors, consumer electronic products, advertisement etc. For more information about TFT displays, please visit our knowledge base.

There a lot of considerations for how to choose a most suitable TFT LCD display module for your application. Please find the check list below to see if you can find a right fit.

Size

  • It is the start point for every project. There are two dimensions to consider: outside dimension (width, height, thickness) and AA (active area or pixel area). Orient Display’s standard product line ranges from 1.0” to 32”. Our OLED size can go down to 0.66” which fit for wearable devices.

Resolution

  • Resolution will decide the clearance. Nobody likes to see a display showing pixel clearly. That is the reason for better resolution, going from QVGA, VGA to HD, FHD, 4K, 8K. But higher resolution means higher cost, power consumption, memory size, data transfer speed etc. Orient Display offers low resolution of 128×128 to HD, FHD, we are working on providing 4K for our customers. For full list of resolution available, please see Introduction: LCD Resolution

Aspect Ratio or Orientation

  • Orientation of either landscape or portrait has to be taken into consideration. Beside Aspect Ratio is also very important. You might be satisfied with 4:3 in the past, now, you might be willing to trying wider screen like 16:9 or even 21:9.

Brightness

  • TFT screen brightness selection is very important. You don’t want to be frustrated by LCD image washout under bright light or you drain the battery too fast by selecting a super brightness LCD but will be used indoor only. There are general guidance listed in the table below.

Orient Display offers standard brightness, medium brightness , high brightness, and high end sunlight readable IPS TFT LCD display products for our customers to choose from.

Viewing Angle

  • If the budget is tight, TN type TFT LCD can be chosen but there is viewing angle selection of either 6 o’clock or 12 o’clock. Gray scale inversion needs to be taken of carefully. If a high-end product is designed, you can pay premium to select IPS TFT LCD which doesn’t have the viewing angle issue.

Contrast Ratio

  • It is similar to viewing angle selection, TN type TFT LCD has lower contrast but lower cost, while IPS TFT LCD has much high contrast but normally with higher cost. Orient Display provides both selections.

Temperature

  • Normal TFT LCD displays provide wide enough temperature range for most of the applications. -20 to 70oC. But there are some (always) outdoor applications like -30 to 80oC or even wider, special liquid crystal fluid has to be used. Heater is needed for operating temperature requirement of -40oC. Normally, storage temperature is not an issue, many of Orient Display standard TFT display can handle -40 to 85oC, if you have any questions, feel free to contact our engineers for details.

Power Consumption

  • Power consideration can be critical in some hand-held devices. For a TFT LCD display module, backlight normally consumes more power than other part of the display. Dimming or totally shutdown backlight technology has to be used when not in use. For some extreme power sensitive application, sleep mode or even using memory on controller consideration has to be in design. Feel free to contact our engineers for details.

Interface

Orient Display provides a wide variety of interfaces, HDMI, RGB, LVDS, MIPI, SPI, RS232 and Parallel MCU(6800,8080).

  • Genetic Interfaces: Those are the interfaces which display or touch controller manufacturers provide, including parallel, MCU, SPI(,Serial Peripheral Interface), I2C, RGB (Red Green Blue), MIPI (Mobile Industry Processor Interface), LVDS (Low-Voltage Differential Signaling), eDP ( Embedded DisplayPort) etc. Orient Display has technologies to make the above interface exchangeable.
  • High Level Interfaces: Orient Display has technologies to make more advanced interfaces which are more convenient to non-display engineers, such as RS232, RS485, USB, VGA, HDMI etc. more information can be found in our serious products. TFT modules, Arduino TFT display, Raspberry Pi TFT display, Control Board.

Touch Panel

Touch panels have been a much better human machine interface which become widely popular. Orient Display has been investing heavy for capacitive touch screen sensor manufacturing capacity. Now, Orient Display factory is No.1 in the world for automotive capacitive touch screen which took around 18% market share in the world automotive market.

Orient can provide the traditional GG (Glass Glass) touch screen, OGS (One Glass Solution) touch screen, and PG (Plastic Glass) touch screen.

Based on the above three types of touch panel technology, Orient Display can also add different kinds of features like different material glove touch, water environment touch, salt water environment touch, hover touch, 3D (force) touch, haptic touch etc. Orient Display can also provide from very low cost fixed area button touch, single (one) finger touch, double finger (one finger+ one gesture) touch, 5 finger touch, 10 points touch or even 16 points touch

Considering the different shapes of the touch surface requirements, Orient Display can produce different shapes of 2D touch panel (rectangle, round, octagon etc.), or 2.5D touch screen (round edge and flat surface) or 3D (totally curved surface) touch panel.

Considering different strength requirements, Orient Display can provide low cost chemical tampered soda-lime glass, Asahi (AGC) Dragontrail glass and Corning high end Gorilla glass. With different thickness requirement, Orient Display can provide the thinnest 0.5mm OGS touch panel, to thickness more than 10mm tempered glass to prevent vandalizing, or different kinds of plastic touch panel to provide glass piece free (fear) or flexible substrates need.

Of course, Orient Display can also offer traditional RTP (Resistive Touch Panel) of 4-wire, 5-wire, 8-wire through our partners, which Orient Display can do integration to resistive touch screen displays.

Fully, Partial or Semi-Custom Solution

If you can’t find a very suitable TFT LCD Display in our product line, don’t be discouraged. The products listed on our website is only small part of standard products. We have thousands of standard products in our database, feel free to contact our engineers for details.

If you like to have a special display, Orient Display is always flexible to do partial custom solution. For example, to modify the FPC to different length or shape, or use as fewer pinouts as possible, or design an ultra-bright LCD display, or a cover lens with your company logo on it, or design an extreme low power or low cost TFT display etc. our engineers will help you to achieve the goals. The NER cost can start from hundreds of dollars to Thousands. In rare case, it can be tens of thousands of dollars.

A fully custom TFT LCD panel can have very high NRE cost. Depending on the size of the display, quantity and which generation production line to be used. The tooling cost can start from $100,000 to over $1M.

If you have any questions about Orient Display technologies and products, feel free to contact our engineers for details.

 

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Pros and Cons of TFT Displays

TFT (Thin Film Transistor) LCD (Liquid Crystal Display) we are talking here is TN (Twisted Nematic) type TFT displays which is align with the term in the TV and computer market. Now, TFT displays have taken over the majority of low-end color display market. They have wide applications in TV, computer monitors, medical, appliance, automotive, kiosk, POS terminals, low end mobile phones, marine, aerospace, industrial meters, smart homes, consumer electronic products etc. For more information about TFT displays, please visit our knowledge base.

Talking about Pros and Cons of TFT displays, we need to clarify which display they are compared to. To some displays, TFT displays might have advantages, but compared with another display, the same character might become the disadvantages of TFT displays. We will try our best to make clear as below.

Pros of TFT Displays

  • Less Energy Consumption: Compared with CRT(Cathode-Ray Tube) VFD ( Vacuum Fluorescent Display) and LED (Light Emitting Diode) display, which made laptop possible.
  • Good visibility and color: Compared with old CSTN (Color Super Twisted Nematic) or passive LCDs
  • Good response time and viewing angle: Compared with old CSTN or passive LCDs
  • Good cost: Compared with high end IPS (In-Plane Switching) LCD displays, AMOLED (Active Matrix Organic LED) displays and recent micro-LED display.
  • Excellent physical design. TFT displays are very easy to design and integrated with other components, such as resistive and capacitive touch panels (RTP, CTP, PCAP) etc.
  • Minimum Eye Strain: Because TFT panel itself doesn’t emit light itself like CRT, LED, VFD. The light source is LED backlight which is filtered well with the TFT glass in front for the blue light.
  • Space efficient design (can be placed anywhere in your workspace on a rotational mount so you can turn it in all directions).

Cons of TFT Displays

  • More Energy Consumption: Compared with monochrome displays and OLED (PMOLED and AMOLED) display, which makes TFT displays less attractive in wearable device.
  • Poor color saturation: Compared with IPS LCD displays and AMOLED displays.
  • Poor response time and viewing angle: Compared with IPS LCD displays, AMOLED displays and recent micro-LED display. TFT displays still need to note viewing angle of 6 o’clock or 12 o’clock in the datasheet and still have the gray scale inversion issue.
  • High tooling cost: Depending on which generation production line to produce and also depending on its size. Building a TFT display fab normally need billions of dollars. For a big size display which needs high generation production line to produce. The NRE cost can be millions dollars.
  • Sunlight Readability: Because it is very expensive to produce transflective TFT LCD displays, in order to be readable under the sunlight, very bright LED backlight (> 1,000 nits) has to be used. The power needed is high and also need to deal with heat management. If used together with touch panel, expensive optical bonding (OCA or OCR) and surface treatment (AR, AF) technologies have to be used.

If you have any questions about Orient Display technologies and products, feel free to contact our engineers for details.

 

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TFT LCD Panel (Glass) Manufacturers Introduction

TFT LCD Panel (Glass) Manufacturers Introduction

 

 

Starting from the 2nd quarter of 2021, the LCD panel prices have kept increasing. We expect that the high prices will keep for at least 6 months. There are a lot of manufacturers of making LCD modules but there are only a few LCD panel or LCD glass manufacturers in the world. The reasons are 1) In order to build a LCD panel fab, billions of dollars of the equipment investment is needed; 2) The technology threshold is high. There are a lot of patent traps on the way; 3) Once in production, the fab has to keep running otherwise it is easy to lose money because of the heavy investment and the high pay for the engineers; 4), The worst is that the manufacturers have keep on investment in order to keep the technology and price competitive.   Let’s take a look of these LCD panel manufacturers.

AUO (AU Optrinics Corporation,友达光电):

In Taiwan.  It was formed in 2001 by the merger of Acer Display Technology Inc and Unipac Optoelectronics Corporation. It has G3.5 to G8.5 production lines.

 

BOE (Beijing Oriental Electronics Group Co., Ltd,京东方):

In China. The biggest LCD panel manufacturer in the world now.  BOE has G4 (Chengdu), G5 (Beijing), G5.5 (Ordos), G6 (Hefei, Chengdu, Mianyang, Dalian), G8 (Beijing, Hefei, Chongqing), Fuqing, Dalian, Chongqing) and 10.5 (Hefei) production lines.

 

CSOT (China Star Optoelectronics Technology,华星光电):

In China. It was joint ventured by TCL and Shenzhen Government. It mainly focusses on TV and cell phone screens. It has G6 (Shenzhen), G8.5 (Shenzhen, Suzhou,Wuhan) and G11 (Shenzhen) production lines.

 

CSOT (China Star Optoelectronics Technology,华星光电):

In China. It was joint ventured by TCL and Shenzhen Government. It mainly focusses on TV and cell phone screens. It has G6 (Shenzhen), G8.5 (Shenzhen, Suzhou,Wuhan) and G11 (Shenzhen) production lines.

 

CTC (Century Technology Shenzhen Co Ltd, 深超光电):

In China. CTC is the joint ventured by Foxconn and Shenzhen Government.  CTC has a G5 production line.

 

Giantplus Technology (凌巨科技):

In China, In 2019, it was acquired by Toppan in Japan. Ortus Technology holds 53.1% Giantplus shares. Giantplus has a G3 and a G4 production lines.

 

Hannstar (HSD, HannStar Display Corporation, 瀚宇彩晶):

In Taiwan. Hannstar has a G5 IPS production line.

 

HKC (惠科股份):

In China. HKC mainly produces LCD panels for monitors. HKC has 4 G8.6 production lines in Chongqing, Chuzhou, Mianyang, Changsha.

 

Innolux Corp (INX, 群创光电):

In Taiwan. One of the daughter company of Foxconn/Hon Hai.  In 2010, it bought the then famous LCD manufacturer, ChiMei, then changed its name to Innolux. It has G7.5 production lines.

 

IVO (InfoVision Optoelectronics (Kunshan) Co.,LTd. 龙腾光电):

IVO mainly produces laptop LCD panels. IVO has G5 production line.

 

JDI (Japan Display Inc, 日本显示):

In Japan. Joint ventured by Sony, Hitachi and Toshiba in 2011. It mainly produces smaller size panels. JDI has G6 production line.

 

Laibo (Shenzhen Laibao Hi-Tech Co.,Ltd, 莱宝高科):

Laibo has a G8.5 (Wuhan) and a G2.5 (Shenzhen) production lines.

 

LG.Philips Displays (LGD乐金电子):

In Korea and China. It is used to be the 2nd biggest TFT LCD manufacturers. LG also planned to stop the production but delayed the plan after the price increased. LG has G7.5 and G8.5 (Guangzhou) production lines.

 

Mantix Display Technology Co.,Ltd (华彩佳):

In China. Original Matix is the partner of CPT (Chunghwa Picture Tubes 中华映管). After CPT filed bankruptcy in 2019, Mantix took over CPT G6 production line.

 

Panasonic (松下):

In Japan. Panasonic has a G8.5 production line.

 

Panda (Nanjing CEC Panda LCD Technology Co.,Ltd. ,中电熊猫):

In China.  It got the technology from Sharp. It mainly produces LCD panels for TV.

 

Samsung Display (SDC,三星显示):

In Korea. It used to be the biggest TFT LCD manufacturers before it was dethroned by BOE in 2019. Because of tough competition, Samsung planned to stop the production in 2021 but delayed because the price increase during the pandemic.  Samsung has G7 and G8.5 production lines.

 

Shanghai Hehui Photoelectric Co., Ltd (上海和辉光电):

Hehui also produces AMOLED only and It has a G4.5 LTPS AMOLED production line.

 

Sharp (夏普):

In Japan and China. The pioneer and queen of LCD industry. Because of high cost and tough competitor, Sharp was acquired by Foxconn/Hon Hai in 2016. Sharp has G8, G8.5(Suzhou), G10, G10.5 (Guangzhou) production lines.

 

Tianma Microelelctronics(TM,天马微电子):

In China and Japan. In 2011, Tianma acquired 70% share from NEC to rename as “NLT Technologies”. Tianma has G4.5 (Shanghai, Chengdu, Wuhan), G5 (acquired from SVA: SVA Information Industry Co.,Ltd.). G5.5 (Xianmen, Shanghai for AMOLED),  G6 (Xiamen, Wuhan for AMOLED).

 

Truly Opto-electronics (信利光电):

In China, Truly was mentioned to have a G4.5 for AMOLED and a G2.5 for TFT LCD production lines.

 

Visionox (维信诺):

Actually, Visionox doesn’t product LCD. It produces AMOLED and PMOLED only. It has a G5.5 AMOLED and a G6 flexible AMOLED production lines.

LCD Motherglass Generation Classifications

Generations Motherglass Size Notes
G1 320*400 \
G2 370*470 \
G3 550*650 15″/4pcs
G4 680*800 15″/6pcs
G4.5 730*920 15″/8pcs
G5 1100*1300 27″/6pcs
G5.5 1300*1500 27″/8pcs
G6 1500*1850 32″/8pcs, 37″/6pcs
G7 1950*2250 42″/8pcs, 46″/6pcs
G8 2160*2460 46″/9pcs, 52″/6pcs
G8.5 2200*2500 55″/6pcs
G10 2880*3100 65″/6pcs, 60″/8pcs
G10.5 2940*3370 65″/8pcs
G11 3000*3320 70″/8pcs

 

Impact of Semi-Conductor Shortage on Display Manufacturers

Impact of Semi-Conductor Shortage on Display Manufacturers

Starting from June 2020, the LCD panel prices started increasing. By the end of 2020, the average panel price increased 50-70%. IC prices following the panel price increase. We saw the 1st wave of IC price increase starting the 3rd quarter 2020, and the 2nd wave around February 2021. Worse than price increase, the panel and IC shortage has become serious issue for many manufacturers. GM, Ford and other car makers idled their production and cut production which affects their earnings. Even the newly elected president Biden ordered supply chain review in the first month in his office. What are the reasons of LCD panel and IC frenzy become the global crisis?

 

 

The Reason for the crisis

 

  • – Pandemic: The direct and root cause of causing the crisis is the pandemic.  In March 2020, a lot of countries issued executive orders for people to stay at home. The demand for various products dropped sharply. A lot of manufacturers cancelled or pushed out orders.  The world 1st and 2nd biggest LCD manufacturers Samsung and LG declared the plan to stop all the LCD production. A lot of LCD panel and IC manufacturers cut the production because of order drop or executive orders to stay at home. They use stock instead of the fresh production to fill the demands.

 

  • – Chaos of Executive orders and planning: Because of the pandemic, nobody knew what was ahead.  Executive orders were updated monthly, the same as the planning for schools, plants, companies and other organizations. By July, a lot of schools started to realize that it was not practical to open the schools in personal and needed every student to have online classes which suddenly boosted the orders of laptops, monitors, TVs and other entertainment devices. The LCD panel manufacturers couldn’t ramp up for so fast increased demands. The stock was cleared quickly and LCD factories had been running 7/24 starting last fall which still couldn’t keep up the order speed. The price increase followed right after.

 

  • – Zero Stock Policies: LCD panel and IC prices had been inclined for more than a decade. There had been a fixed mindset for a lot of commodity executives and managers that the prices will fall ever. Because the competition was tough for suppliers, the big customers demand for OTD (On Time Delivery), especially for automotive makers. They don’t hold much or any stock in order to improve the cost down and cash flow. The result is that they totally rely on suppliers to hold the inventory. With the pandemic, a lot of customers first pushed out orders which made the supplier chill in spine. The suppliers tried to cut their inventory in order to prepare enough cash for industrial winter.

 

  • – Panic: A lot of companies had fixed mindset that they could ask the suppliers to shorten lead time and keep supplying with many years free of issues. When they suddenly realized that the old practices could cause their production line down situation, most of them were in panic and ordered much more than they really need. The quantities were suddenly piled up to unreasonable situation.  Most of the IC manufacturers issued notices to the customers that their orders NCNR (Not Changeable and Not Cancellable) trying to prevent the unreasoning orders.

 

  • – Stimulus Packages: Government of many countries have been racing to issue stimulus packages and money flood the market. It is true that some people were struggling to stay away hunger. But most of the governments didn’t identify the real needed people. They used the ways of helicopter distributing money. A lot of people used the money to upgrade their household and entertainment.  As most of the governments promised supplying the money unlimited to the market without any cap, the majority of the companies and personals are free of worries and expect the governments will always come to rescue if they are in trouble. The competition of spending is flooding.

 

Consequences

 

  • – By the end of 2020, the LCD panels for TV increased 32” 119%, 43” 81%, 55” 84%, 65” 46%.

 

  • – By the end of 2020, LCD controllers/driver prices increased around 20%. By March 2021, the prices increased 20-30% again. The IC shortage made many factories line down. The IC prices in distributions and after market are even higher.  There was a blog mentioned a STmicro MCU price increased from 5 yuan to 70 yuan.

 

  • – The prices of materials used for LCD production increased too.  ITO glass, polarizer, FPB, PCB, packing material, photoresist, chemicals etc.

 

  • – The prices of other components increased too. Resistors, capacitors, LED, etc.

 

  • – The commodity prices increased too, copper, nickel, plastic (oil), water, electricity.

Forecast

 

  • – We believe that the production capacity of LCD panels and ICs are largely balanced with the real market demands. With the frenzy over, the prices will drop eventually.

 

  • – The LCD panel price increase is still slowdown. We believe the LCD panel price will keep flat but still at the high price level in 3rd and 4th quarter 2021. It is no benefit for LCD panel manufacturers with price drop if the IC is still in tight supply. We should see LCD panel price drop in 2nd quarter 2022. The price drop speed should accelerate in 4th quarter 2022. Super-hot will create super cold. We believe we will see LCD panel winter in 2023 which should last 2-3 years.

 

  • – IC is still in rapid price increase.  It is our predication that IC price should stop increase in 2nd quarter 2022. We should see the price drop starting on 4th quarter 2022.

 

  • – The biggest threat in the market is that the real market is not big. Most of the companies ordered too much, they might cancel some of the orders.  When we see some customers start to cancel the orders, it is the same to see the first leave falling, the fall comes. The tread will accelerate like dominos. The winter for the industry will come.

 

  • – We see this wave of frenzy as man-made. The governments have been printed too much money. Inflation is inevitable.

 

Are LCD screens dangerous?

Are LCD Screens Dangerous?

LCD (liquid crystal display) consumes much less power, and is lighter, thinner than CRT (Cathode Ray Tube). It is the most popular display technology in the world now.  It has been widely used in mobile phones, tablets, TVs, laptops, computer monitors, ATMs, Kiosks, home appliances, IoT, automotive, solar panels etc. The sizes are getting bigger and the quantities are getting more. There are a lot of worries about if LCD screens safe or even dangerous or any affect for the climate change? There was little research on it. There are several articles on the internet with contradictory information.  It is important to look at the safety issue from a viewing angle from a LCD panels professional manufacturer.  In order to have deep understand of the question, we have to have a deep understanding of the LCD basis. As most of the big size LCDs are color display, we will focus on TFT LCDs.

Introduction to LCD Displays: TFT LCD Structure and How it works

TFT LCD Display (Thin-Film-Transistor Liquid Crystal Display) technology has a sandwich-like structure with liquid crystal material filled between two glass plates. Two polarizer filters, color filters (RGB, red/green/blue)and two alignment layers determine exactly the amount of light is allowed to pass and which colors are created. Each pixel in an active matrix is paired with a transistor that includes capacitor which gives each sub-pixel the ability to retain its charge, instead of requiring an electrical charge sent each time it needed to be changed.  The TFT layer controls light flow a color filter displays the color and a top layer houses your visible screen. See Fig.1 for  TFT LCD structure.

 

Fig.1 TFT LCD Display Structure

Utilizing an electrical charge that causes the liquid crystal material to change their molecular structure allowing various wavelengths of backlight to “pass-through”. The active matrix of the TFT display is in constant flux and changes or refreshes rapidly depending upon the incoming signal from the control device. 

The pixels of TFT displays are determined by the underlying density (resolution) of the color matrix and TFT layout. The more pixels the higher detail is available. Available screen size, power consumption, resolution, interface (how to connect) define the TFT displays.

TFT screen itself can’t emit light like OLED display, it has to be used with a back-light of white bright light to generate the picture. Newer panels utilize LED backlight (light emitting diodes) to generate their light and therefore utilize less power and require less depth by design.

TFT display module includes TFT display screen, LED backlight and driving circuitry.

OK, let’s analyze one layer by another.

-Polarizers: Actually, polarizer is made of several layers of normal plastic. Mostly they are PVA ( Polyvinyl alcohol ) and TAC (three cellulose acetate film). Both are normal safe polymer. Most of the plastic nowadays has  flame retardants to prevent from catching fire.Fig. 2 Polarizer Structure

 – Glass: Normally, there are two kinds of glass used: Soda lime and alkalinebosicate. Both are safe.-TFT: It’s kind of semiconductor which mainly has silicon and metal (gold, aluminum etc.). They are safe.

 – Color Filter: They are very thin and are made of polymers of photoresist. The process is done by photolithography method. They are safe.

 – Driving Circuitry: LCD’s driving circuitry has no material different from other electronics. It has IC (Integrated circuit) and PCB (Printed Circuit Board).

 – Backlight and Liquid Crystal Material: Both are the most suspicious. We will dive deep into these two parts.

Mercury Vapors

Some internet articles claimed that the LCD screen uses mercury to generate visible light as part of the viewing process. It is the reason that there is a chance that vapors could escape where the screen becomes cracked. While the mercury levels are generally low, there is a risk of side effects such as allergic reactions, skin rashes and even birth defects.

To our understanding, it is a false statement. From our above structure analyze, LCD screen doesn’t contain mercury at all.  LCD screen can’t light itself; it has to use light source to help it to be seen. The light sources can be sunlight, surrounding light or we can make backlight at the back of the LCD screens.

There are two kinds of backlight: LED (Light Emitting Diode) backlight and CCFL (Cold Cathode Fluorescent Lamp) backlight. Both are widely used for our normal lighting at home. If LCD screen and mercury have to be related. It can be the CCFL which contains toxic metals and their salts, including mercury to produce fluorescent light. But you might notice that most of LCD manufacturers advertise LED displays which are LED backlighted LCD displays.  Orient Display stopped using CCFL as backlight 15 years again and we are 100% RoHS (Restriction of Hazardous Substances Directive) Compliance for whole factory including raw materials, process and products.

Fig. 3 ROHS Compliant

 

Liquid Crystal Material

Liquid crystal is a state between liquid (like water) and crystal/solid (like ice). Although we have liquid crystal displays around us, most of people never see what liquid crystal materials look like. Actually, commercial liquid crystal materials look like milk. But you can’t drink it.

Fig. 4 A Bottle of Liquid Crystal Materials

Liquid Crystal monomers don’t have protein. Their chemical structures look like below. The effect of these chemicals shows in MSDS (Material Safety Data Sheet).

Fig. 5 Liquid Crystal Material Typical Formula

 

Environmental Impacts

Some researchers have a deep study into chemicals used in LCD display and the result is as below:

– In Proceedings of the National Academy of Sciences, Giesy’s research team assembled and analyzed a comprehensive list of 362 commonly used liquid crystal monomers gathered from 10 different industries and examined each chemical for its potential toxicity. When inhaled or ingested, these toxic chemicals can build up in the body over time with toxic effects, potentially causing digestive problems and other health issues.

-“These chemicals are semi-liquid and can get into the environment at any time during manufacturing and recycling, and they are vaporized during burning,” said University of Saskatchewan environmental toxicologist and lead author John Giesy in a press release. “Now we also know that these chemicals are being released by products just by using them.”

-The researchers found the specific monomers isolated from the smartphones were potentially hazardous to animals and the environment. In lab testing, the chemicals were found to have properties known to inhibit animals’ ability to digest nutrients and to disrupt the proper functioning of the gallbladder and thyroid–similar to dioxins and flame retardants which are known to cause toxic effects in humans and wildlife.

-To be clear, the researchers didn’t observe any adverse health effects from the accumulation of liquid crystals in the human body; they only found that these crystals do in fact leak from devices, and that they have the potential to be toxic. “We don’t know yet whether this a problem, but we do know that people are being exposed, and these chemicals have the potential to cause adverse effects,” said Giesy.

OK, relax. If you understand the research statement above correctly and combine our understanding of liquid crystal materials. The results are:

-Any artificial chemicals have potential hazard to human health. If you read the notes of your prescription drug, the statement is likely more alarming than above.

-Don’t burn your LCDs, just like you can’t burn your battery, your wires or gasoline. Any vapor can be hazard.

-If you crack LCD screens and find the liquid crystal leakage, don’t panic. Just remember that the liquid crystal materials might not be more toxic than your detergents for stove or washroom. Just wash your hands with soup throughout. Never try to play with it or even worse to taste it. The liquid of the cracked computer screen will not evaporate, no emissions worries.

-Any electronics has environment impact and can’t be used landfills. If you want to get rid of old LCD monitors or LCD TVs, give them to electronic collection stations. Let’s the professionals to handle them. They will extract some precious metals/parts and make them into something useful or at least not hazard. FYI, liquid crystal materials are retrievable. 

 

Other Impacts 

-Will LCD screen emit ultraviolet radiation or blue light?

No, LCD screen doesn’t emit light itself. It uses LED backlight to produce visible light which doesn’t have the either UV or Blue light wavelengths.

-My Samsung uhd 65-inch LCD TV cracked. Can it be repaired? .

No, the LCD is made by glass which can’t be repaired. Please send the TV to your local waste management company for recycling.

-I heard that LCD screen can damage ozone layer, is it true?

Many year ago, LCD manufacturing process used hydro-fluorocarbons as solvent, which can damage ozone layer. Now, it is prohibited to use this chemical.